Advanced Liquid-to-Powder Process:
At the heart of our process, a high-speed centrifugal atomizer at the tower’s peak transforms materials into super fine liquid drops. These liquid drops dry quickly upon contact with hot air, making the centrifugal spray dryer perfect for precise particle size, moisture, density and shape standards.
Input: Solutions, Emulsions, Suspensions
Output: Powder with 3%-5% moisture content
Temperature: Inlet air temperature range of 150°C to 500°
Method for Drying Pellets and Granules:
The Spiral Vibrating Dryer effectively dries substances by using centrifugal vibration and gravity to make materials move in a bouncing manner from the top to the bottom along the spiral bed. Fresh hot air comes in from below thoroughly interacting with the material, for heat and mass transfer then leaves through the top ensuring drying.
Input: Granular,short rod and spherical solids with <20% moisture
Output: Granules,short rods and spheres with 3%-5% moisture
Combines Mixing, Granulating, Drying for High-Excipient Granulation:
Excipient-rich granulation processes find an ideal match in this unit. Here, excipients in the hopper form a fluidized bed, acting as seeds or carriers. The main material, typically a liquid extract constituting a smaller proportion, is sprayed from above, merging at the bed’s edge for granulation. This method is particularly suited for heat-sensitive materials.
Input: Carrier materials in powder form, main material in liquid form
Cutting-edge Precision Freeze Drying Technology:
The Pilot Freeze Dryer stands out for its accuracy and precision making it a crucial tool, in sectors like pharmaceuticals, biotechnology and food processing. This freeze dryer is designed to uphold the chemical and structural integrity of products by drying them at temperatures under vacuum conditions. It provides shelf configurations to accommodate a variety of substances ranging from delicate biological materials, to sturdy chemical compounds.
Effective Continuous Vacuum Conduction Dryer:
The Vacuum Plate Dryer incorporates discs for efficient heating providing a generous heating surface in a compact layout. It excels in vacuum operations at temperatures making it ideal for managing flammable, explosive and heat sensitive materials.
Input: Loose powder, Granules
Output: Powder, Granules with 3%-8% moisture content
Thermal-Sensitive-Loose-Solid-Material Handling Integration:
Dealing with materials that’re sensitive, to temperature and in slightly viscous form this equipment offers a wide selection of uses, for solid materials. It comes with design options allowing for the addition of drying and grinding stages to cater to various customer requirements.
Input: Non-viscous, loose solid materials
Output: Powder, granules, with moisture content of 3%-6%
Efficient Industrial Freeze Drying, with SINOTHERMO:
The SINOTHERMO Round Freeze Dryer is an industrial grade solution tailored for businesses requiring freeze drying on a scale. With cooling technology and a unique cylindrical design this sturdy equipment can handle quantities effectively ensuring consistent drying results and excellent long term storage across various product types.
Input: Large batches of pharmaceuticals, biological samples, food products, and more
Output: Uniformly freeze-dried products with extended shelf life and retained quality
Temperature: Adjustable settings ranging from -50°C to -80°C
Wet Granulation with Screw Extrusion Process:
By utilizing the Extrusion process wet granulation leverages the self viscosity of solid liquid dispersion to bond powder particles. This results in particles with shape and size. The Screw Extrusion mechanism generates force to create pellets without always requiring a binder, particularly suitable, for high viscosity materials. Optional water cooling is also available.
Dependable Vacuum Conduction Drying Solution:
The Double Cone Rotary Vacuum Dryer includes a heating system and an interior free of angles making it highly adaptable. With its barrel rotation it effectively blends the contents. Suitable for low temperature operation in a vacuum setting it can manage organic solvent based materials, as well as those sensitive, to heat.
Input: Loose powdery and granular solids
Output: Powder, Granules with <5% moisture content
Multifunctional and Efficient Blender:
The V Blender’s unique shape and rotation use gravity to gently mix materials, ensuring even distribution without damage.
Optimal Choice for Ultra-Fine Granularity:
The Impact Pulverizer enables grinding materials to a particle size of 400 mesh or even finer making manufacturing processes easier. Additionally it can be equipped with a cyclone collector and bag type dust remover, for processing.
Equipped with Horizontal Screw Belts:
The Horizontal Ribbon Mixer offers efficiency in material blending. The setup includes a cylinder, with a shaft and surrounding screw belts that rotate at an equal speed along the x axis. The outer belts collect materials from both ends, towards the center while the inner belts move materials from the center to the ends promoting mixing.
Input: Powders, Granules, Small amounts of liquidType: Dry Mixing, Mild Wet Mixing
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RETCL provides portfolio including dryers, mixers, granulators, pulverizers as well as accessories and comprehensive services