Rapid Mixing Capability:
By using high speed chopper blades positioned on the sides of the machine the High Speed Mixer effectively. Stirs materials boosting their movement and consequently enhancing mixing efficiency. The collaborative effort of these blades guarantees that materials undergo consistent blending within a timeframe with each blend taking only a few minutes.
Cutting edge Wet Granulation Technology:
A paddle located at the base swiftly mixes powders and sticky substances within a tube shaped container. Subsequently a rapid chopper, on the side chops the mixture into wet particles to prevent clumping. This rapid process facilitates mixing and formation of particles within minutes. Moreover the Wet Rapid Mixing Granulator can provide heating or cooling as necessary.
Input: Main material in powder form, binding agent as paste
Output: Solid, loose granules with approximately 15% moisture content
Additive Free Dry Granulation Process:
Dry raw materials are compressed under pressure to form solid flakes. These flakes are then. Processed into the desired granules.
Optimal Drying for Sensitive Materials:
This explosion-proof spray dryer operates in a sealed environment, using inert gas as the drying medium, perfectly recovers solvents from raw materials. The recyclable drying medium ensures superior protection for sensitive materials.
Input: Solutions, Emulsions, Suspensions
Output: Powder with 3%-8% moisture content
Temperature: Inlet air temperature range of 100°C to 300°C
Suitability: Anaerobic, explosion-proof and low-temperature conditions
Versatile Pulverizing Technology:
With its versatile pulverizing technology the Hammer Mill finds applications across industries. Its adaptable design features customizable blades, collection systems, cooling mechanisms and dust removal systems making it suitable, for processing a range of materials.
Great for processing materials that require breaking down:
The Ploughshare Mixer consists of a transmission system, a cylinder, ploughs and flying blades. The ploughs promote movement along the cylinder wall while the high speed flying blades disperse materials efficiently making it ideal, for dealing with substances and ensuring quick and even mixing.
Input: Powders, Granules, Small amounts of liquids
Advanced Liquid-to-Powder Process:
At the heart of our process, a high-speed centrifugal atomizer at the tower’s peak transforms materials into super fine liquid drops. These liquid drops dry quickly upon contact with hot air, making the centrifugal spray dryer perfect for precise particle size, moisture, density and shape standards.
Input: Solutions, Emulsions, Suspensions
Output: Powder with 3%-5% moisture content
Temperature: Inlet air temperature range of 150°C to 500°
Method for Drying Pellets and Granules:
The Spiral Vibrating Dryer effectively dries substances by using centrifugal vibration and gravity to make materials move in a bouncing manner from the top to the bottom along the spiral bed. Fresh hot air comes in from below thoroughly interacting with the material, for heat and mass transfer then leaves through the top ensuring drying.
Input: Granular,short rod and spherical solids with <20% moisture
Output: Granules,short rods and spheres with 3%-5% moisture
Combines Mixing, Granulating, Drying for High-Excipient Granulation:
Excipient-rich granulation processes find an ideal match in this unit. Here, excipients in the hopper form a fluidized bed, acting as seeds or carriers. The main material, typically a liquid extract constituting a smaller proportion, is sprayed from above, merging at the bed’s edge for granulation. This method is particularly suited for heat-sensitive materials.
Input: Carrier materials in powder form, main material in liquid form
Thermal-Sensitive-Loose-Solid-Material Handling Integration:
Dealing with materials that’re sensitive, to temperature and in slightly viscous form this equipment offers a wide selection of uses, for solid materials. It comes with design options allowing for the addition of drying and grinding stages to cater to various customer requirements.
Input: Non-viscous, loose solid materials
Output: Powder, granules, with moisture content of 3%-6%
Versatile Motion Rotary Drum Mixer:
The Versatile Motion Rotary Drum Mixer revolutionizes mixing by moving along or combining the x, y, and z axes. It ensures a simple, yet effective, thorough mixing of solid powders and granules, ideal for dry mixing.
Wet Granulation with Screw Extrusion Process:
By utilizing the Extrusion process wet granulation leverages the self viscosity of solid liquid dispersion to bond powder particles. This results in particles with shape and size. The Screw Extrusion mechanism generates force to create pellets without always requiring a binder, particularly suitable, for high viscosity materials. Optional water cooling is also available.
Input: Solid-liquid mixture (predominantly solid)
Output: Moist cylindrical granules
Type: Extrusion Granulation, Wet Granulation
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RETCL provides portfolio including dryers, mixers, granulators, pulverizers as well as accessories and comprehensive services