Combines Mixing, Granulating, Drying for High-Excipient Granulation:
Excipient-rich granulation processes find an ideal match in this unit. Here, excipients in the hopper form a fluidized bed, acting as seeds or carriers. The main material, typically a liquid extract constituting a smaller proportion, is sprayed from above, merging at the bed’s edge for granulation. This method is particularly suited for heat-sensitive materials.
Input: Carrier materials in powder form, main material in liquid form
Effective Continuous Vacuum Conduction Dryer:
The Vacuum Plate Dryer incorporates discs for efficient heating providing a generous heating surface in a compact layout. It excels in vacuum operations at temperatures making it ideal for managing flammable, explosive and heat sensitive materials.
Input: Loose powder, Granules
Output: Powder, Granules with 3%-8% moisture content
Thermal-Sensitive-Loose-Solid-Material Handling Integration:
Dealing with materials that’re sensitive, to temperature and in slightly viscous form this equipment offers a wide selection of uses, for solid materials. It comes with design options allowing for the addition of drying and grinding stages to cater to various customer requirements.
Input: Non-viscous, loose solid materials
Output: Powder, granules, with moisture content of 3%-6%
Versatile Motion Rotary Drum Mixer:
The Versatile Motion Rotary Drum Mixer revolutionizes mixing by moving along or combining the x, y, and z axes. It ensures a simple, yet effective, thorough mixing of solid powders and granules, ideal for dry mixing.
Wet Granulation with Screw Extrusion Process:
By utilizing the Extrusion process wet granulation leverages the self viscosity of solid liquid dispersion to bond powder particles. This results in particles with shape and size. The Screw Extrusion mechanism generates force to create pellets without always requiring a binder, particularly suitable, for high viscosity materials. Optional water cooling is also available.
Dependable Vacuum Conduction Drying Solution:
The Double Cone Rotary Vacuum Dryer includes a heating system and an interior free of angles making it highly adaptable. With its barrel rotation it effectively blends the contents. Suitable for low temperature operation in a vacuum setting it can manage organic solvent based materials, as well as those sensitive, to heat.
Input: Loose powdery and granular solids
Output: Powder, Granules with <5% moisture content
Multifunctional and Efficient Blender:
The V Blender’s unique shape and rotation use gravity to gently mix materials, ensuring even distribution without damage.
Optimal Choice for Ultra-Fine Granularity:
The Impact Pulverizer enables grinding materials to a particle size of 400 mesh or even finer making manufacturing processes easier. Additionally it can be equipped with a cyclone collector and bag type dust remover, for processing.
Equipped with Horizontal Screw Belts:
The Horizontal Ribbon Mixer offers efficiency in material blending. The setup includes a cylinder, with a shaft and surrounding screw belts that rotate at an equal speed along the x axis. The outer belts collect materials from both ends, towards the center while the inner belts move materials from the center to the ends promoting mixing.
Input: Powders, Granules, Small amounts of liquidType: Dry Mixing, Mild Wet Mixing
Versatile Continuous Drying for Granules and Powder:
The Horizontal Fluidized Bed Dryer effectively aerates damp substances using air enabling drying or cooling. Designed for manufacturing it offers duration periods from a few seconds, to minutes guaranteeing effective processing.
Cyclonic-Fluidizing-Pneumatic-Grinding Integration:
Incorporating a combination of fluidizing, pneumatic and grinding techniques this innovative unit surpasses air dryers. It is compact, efficient. Built for productivity, with seamless operation. The Spin Flash Dryer guarantees notch products by minimizing material exposure time.
Input: Loose, granular, or filter cake solids
Output: Powder
Temperature: 140°C to 220°C (standard)、below 140°C (heat-sensitive materials)
Efficient, Versatile Oscillating Granulator:
The Oscillating Granulator uses a special moving motion to softly turn powders into even, round granules. With its variable oscillation frequency and amplitude, this granulator allows precise control of particle size and density. Compact design, simple operation and low maintenance requirements.
Input: Moist powder mixed with a binder
Output: Wet cylindrical granules
Type: Dry Granulation, Wet Granulation
Additional Feature: Mixing
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RETCL provides portfolio including dryers, mixers, granulators, pulverizers as well as accessories and comprehensive services