Optimal Drying for Sensitive Materials:
This explosion-proof spray dryer operates in a sealed environment, using inert gas as the drying medium, perfectly recovers solvents from raw materials. The recyclable drying medium ensures superior protection for sensitive materials.
Input: Solutions, Emulsions, Suspensions
Output: Powder with 3%-8% moisture content
Temperature: Inlet air temperature range of 100°C to 300°C
Suitability: Anaerobic, explosion-proof and low-temperature conditions
Great for processing materials that require breaking down:
The Ploughshare Mixer consists of a transmission system, a cylinder, ploughs and flying blades. The ploughs promote movement along the cylinder wall while the high speed flying blades disperse materials efficiently making it ideal, for dealing with substances and ensuring quick and even mixing.
Input: Powders, Granules, Small amounts of liquids
Advanced Liquid-to-Powder Process:
At the heart of our process, a high-speed centrifugal atomizer at the tower’s peak transforms materials into super fine liquid drops. These liquid drops dry quickly upon contact with hot air, making the centrifugal spray dryer perfect for precise particle size, moisture, density and shape standards.
Input: Solutions, Emulsions, Suspensions
Output: Powder with 3%-5% moisture content
Temperature: Inlet air temperature range of 150°C to 500°
Method for Drying Pellets and Granules:
The Spiral Vibrating Dryer effectively dries substances by using centrifugal vibration and gravity to make materials move in a bouncing manner from the top to the bottom along the spiral bed. Fresh hot air comes in from below thoroughly interacting with the material, for heat and mass transfer then leaves through the top ensuring drying.
Input: Granular,short rod and spherical solids with <20% moisture
Output: Granules,short rods and spheres with 3%-5% moisture
Combines Mixing, Granulating, Drying for High-Excipient Granulation:
Excipient-rich granulation processes find an ideal match in this unit. Here, excipients in the hopper form a fluidized bed, acting as seeds or carriers. The main material, typically a liquid extract constituting a smaller proportion, is sprayed from above, merging at the bed’s edge for granulation. This method is particularly suited for heat-sensitive materials.
Input: Carrier materials in powder form, main material in liquid form
Versatile Motion Rotary Drum Mixer:
The Versatile Motion Rotary Drum Mixer revolutionizes mixing by moving along or combining the x, y, and z axes. It ensures a simple, yet effective, thorough mixing of solid powders and granules, ideal for dry mixing.
Wet Granulation with Screw Extrusion Process:
By utilizing the Extrusion process wet granulation leverages the self viscosity of solid liquid dispersion to bond powder particles. This results in particles with shape and size. The Screw Extrusion mechanism generates force to create pellets without always requiring a binder, particularly suitable, for high viscosity materials. Optional water cooling is also available.
Multifunctional and Efficient Blender:
The V Blender’s unique shape and rotation use gravity to gently mix materials, ensuring even distribution without damage.
Equipped with Horizontal Screw Belts:
The Horizontal Ribbon Mixer offers efficiency in material blending. The setup includes a cylinder, with a shaft and surrounding screw belts that rotate at an equal speed along the x axis. The outer belts collect materials from both ends, towards the center while the inner belts move materials from the center to the ends promoting mixing.
Input: Powders, Granules, Small amounts of liquidType: Dry Mixing, Mild Wet Mixing
Versatile Continuous Drying for Granules and Powder:
The Horizontal Fluidized Bed Dryer effectively aerates damp substances using air enabling drying or cooling. Designed for manufacturing it offers duration periods from a few seconds, to minutes guaranteeing effective processing.
Cyclonic-Fluidizing-Pneumatic-Grinding Integration:
Incorporating a combination of fluidizing, pneumatic and grinding techniques this innovative unit surpasses air dryers. It is compact, efficient. Built for productivity, with seamless operation. The Spin Flash Dryer guarantees notch products by minimizing material exposure time.
Input: Loose, granular, or filter cake solids
Output: Powder
Temperature: 140°C to 220°C (standard)、below 140°C (heat-sensitive materials)
Efficient, Versatile Oscillating Granulator:
The Oscillating Granulator uses a special moving motion to softly turn powders into even, round granules. With its variable oscillation frequency and amplitude, this granulator allows precise control of particle size and density. Compact design, simple operation and low maintenance requirements.
Input: Moist powder mixed with a binder
Output: Wet cylindrical granules
Type: Dry Granulation, Wet Granulation
Additional Feature: Mixing
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RETCL provides portfolio including dryers, mixers, granulators, pulverizers as well as accessories and comprehensive services